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China 3D Automatic Punching Line for Truck Beam

Product Application Introduction

a) It’s truck/lorry U Beam CNC Punching Machine, popularly used for automobile manufacture industry.

b) This machine can be used for 3-sides CNC punching of automobile longitudinal U beam with equal cross section of the truck/lorry.

c) The machine has the characteristics of high processing precision, fast punching speed and high production efficiency.

d) The whole process is fully automatic and flexible, which can adapt to the mass production of longitudinal beam, and can be used to develop new products with small batch and many kinds of production.

e) The production preparation time is short, which can greatly improve the product quality and production efficiency of the automobile frame.

Service and guarantee


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by SGS Group
Employees
299
R&D staffs
45
Patents
154
Software ownership (29)

Product Detail

Product Process Control

Clients And Partners

Company Profile

“Based on domestic market and expand abroad business” is our improvement strategy for China 3D Automatic Punching Line for Truck Beam, All of the views and solutions is going to be significantly appreciated! The great cooperation could improve both of those of us into far better advancement!
“Based on domestic market and expand abroad business” is our improvement strategy for China Punch Line, Punch Line for Truck Beam, Insisting over the high-quality generation line management and prospects guide provider, we’ve made our resolution to supply our shoppers using the initially stage purchasing and soon after provider working experience. Preserving the prevailing helpful relations with our prospects, we even now innovate our product lists the many time to meet up with the brand new wants and stick to the latest trend of this business in Ahmedabad. We’re ready to facial area the difficulties and make the transform to grasp many of the possibilities in international trade.

Product Parameters

NO Item Parameter
PUL1232 PUL1235/3
1 Data of U beam before punching Length of U beam 4000~12000 mm (+5mm)
Inside width of U beam web 150-320 mm(+2mm) 150-340 mm (+2mm)
U beam flange height 50-110 mm (±5mm) 60-110 mm (±5mm)
U beam thickness 4-10 mm
    Longitudinal straightness deviation of Web surface 0.1%, ≤10mm/ overall length
    Longitudinal flatness deviation of flange surface 0.5mm/m, ≤6mm/ overall length
    Maximum twist 5mm/ overall length
    Angle between flange and web 90o±1
2 Data of U beam after punching Punching diameter of Web Maximum Φ 60mm. Maximum Φ 65mm.

Minimum equals plate thickness

The minimum distance between the centerline of the hole on the web closest to the inner surface of the flange 20mm when Hole diameter ≤ Φ 13mm

25mm when Hole diameter ≤ Φ 23

50mm when Hole diameter>Φ 23mm

The minimum distance between the U beam inner side web surface and the centerline of flange hole 25 mm
    The punching accuracy shall be controlled within the following range (except for the range of 200 mm at both ends) and the centerline distance accuracy between holes Tolerance value of hole spacing in X direction: ± 0.3mm/2000mm; ±0.5mm/12000mm

Tolerance value of group hole distance in Y direction:±0.3mm

    Accuracy of the Distance from hole centerline to the flange inner edge ±0.5mm
3 Module position and punching travel of punching press Movable web CNC punching press 18 modules, straight line.
Large web CNC punching machine 21 modules, straight line, 5 modules of more overΦ25. 21 modules, straight line, 5 modules of Φ25.
Fixed flange CNC punching press   6 modules, straight line.
Movable flange CNC punching machine   18 modules, straight line.
Punching stroke of main machine 25mm
4 Production Efficiency When the length of the U beam is 12 meters and there are about 300 holes, the punching time is about 6 minutes When the length of the U beam is 12 meters and there are about 300 holes, the punching time is about 5.5 minutes
5 Length x Width x Height about 31000mm x 8500mmx 4000mm. about 37000mm x 8500mmx 4000mm.
6 Magnetic In-feeding device / Magnetic downloading device Horizontal stroke About 2000mm
Move speed about 4m/min
Stacking height about 500mm
Horizontal travel about 2000mm
Horizontal motor power 1.5kW
Vertical travel About 600mm
Vertical motor power 4kW
Number of electromagnets 10
Electromagnet suction force 2kN/ each
7 In feeding Manipulator Maximum speed 40m/min
X-axis stroke About 3500mm
8 Movable CNC Punching Press for web Nominal force 800kN
Punch hole diameter types 9
Module number 18
X-axis stroke about 400mm
X-axis maximum speed 30m/min
Y- axis stroke about 250mm
Y-axis maximum speed 30 m/min
Maximum punch diameter Φ23mm
9 CNC punching machine for large web plate Nominal force 1700KN
Punch type 13
Module number 21
Y-axis stroke About 250mm
Maximum speed of y-axis 30 m/min 40 m/min
Maximum punch diameter Φ60 mm Φ65mm
10 Magnetic cutting device Horizontal stroke About 2000mm
12 Movable Flange CNC punching press Nominal punching force 800KN 650KN
Punching hole diameter types 9 6
Module number 18 6
Maximum punching diameter Φ23mm
13 Output material manipulator Maximum speed 40m/min
X axis travel About 3500mm
14 Hydraulic system system pressure 24MPa
Cooling mode Oil cooler
15 Pneumatic system working pressure 0.6 MPa
16 Electrical system   Siemens 840D SL

pic1
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Magnetic feeding device includes: feeding device frame, magnetic chuck assembly, upper and lower lifting device, synchronous guide device and other parts.

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The feeding channel is used to feed the U-shaped longitudinal beam, and it is composed of a fixed supporting roller table part, a rotating supporting roller part and a feeding drive roller.

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Each group of rotating support raceway components consists of a fixed seart, a movable support roller, a side positioning roller, a swing cylinder, a side push roller and a side push cylinder.

11232

Key outsourced components list

1 CNC system Siemens 828D SL Germany
2 Servo motor Siemens Germany
3 Precision linear sensor Balluff Germany
4 Hydraulic system H+L Germany
5 Other main hydraulic components ATOS Italy
6 Linear guide rail HIWIN Taiwan, China
7 Wide guide rail HPTM China
8 Precision ball screw I+F Germany
9 Screw support bearing NSK Japan
10 Pneumatic components SMC/FESTO Japan / Germany
11 Single air bag cylinder FESTO Germany
12 Elastic coupling without backlash KTR Germany
13 Frequency converter Siemens Germany
14 Computer LENOVO China
15 Drag chain IGUS Germany
16 Automatic lubrication device HERG Japan(Thin oil)

Note: The above is our standard supplier. It’s subject to be replaced by same quality components of other brand if the above supplier can’t supply the components in case of any special matter.

“Based on domestic market and expand abroad business” is our improvement strategy for China 3D Automatic Punching Line for Truck Beam, All of the views and solutions is going to be significantly appreciated! The great cooperation could improve both of those of us into far better advancement!
Factory best selling China Punch Line, Punch Line for Truck Beam, Insisting over the high-quality generation line management and prospects guide provider, we’ve made our resolution to supply our shoppers using the initially stage purchasing and soon after provider working experience. Preserving the prevailing helpful relations with our prospects, we even now innovate our product lists the many time to meet up with the brand new wants and stick to the latest trend of this business in Ahmedabad. We’re ready to facial area the difficulties and make the transform to grasp many of the possibilities in international trade.


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