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Steel Structure Beam Drilling and Sawing Combined Machine Line

Product Application Introduction

The production line is used in steel structure industries such as construction, bridges, and iron towers.

The main function is to drill and saw H-shaped steel, channel steel, I-beam and other beam profiles.

It works very well for mass production of multiple varieties.

Service and guarantee


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by SGS Group
Employees
299
R&D staffs
45
Patents
154
Software ownership (29)

Product Detail

Product Process Control

Clients And Partners

Company Profile

Product Parameters

NO Item Parameter
DLS400 DMS700 DMS1206A DMS1250
1 Plate size H-beam Web height 100mm400mm 150700mm 1501250mm 1501250mm
2 Flange width 75mm300mm 75400mm 75600mm
3 Channel steel Height 126mm400mm 150700mm 1501250mm 126400mm
4 Leg width 53mm104mm 75200 mm 75300mm 53104mm
5 Minimum length of automatic feeding 1500mm     1500mm
6 Maximum feeding length 12000mm   12000mm
7 Maximum weight 1500kg     1500kg
8 Spindle Number of drilling headstocks 3
9 Number of spindles per drilling headstock 3
10 Drilling range of headstock on both sides 12.5mm~¢30mm     12.530 mm
11 Middle drilling range 12.5mm~¢40mm     12.540 mm
12 Spindle speedRPM 180r/min560r/min 202000r/min 180560 r/min
13 Drill clamping form       Morse No. 4
14 Axial feed speed 20mm/min-300mm/min     20300 mm/min
15 CNC axis Feeding CNC Axis Servo motor power 4kw   5kW 4kw
16 Maximum speed 40m/min   20m/min 40 m/min
17 The upper unit moves horizontally Servo motor power 1.5kw     1.5kw
18 Maximum speed 10m/min     10 m/min
19 Fixed side and mobile side move vertically Servo motor power 1.5kw     1.5 kw
20 Maximum speed 10m/min     10 m/min
21 Host size 4377x1418x2772mm   6000×2100×3400mm 4377x1418x2772mm
22 Host weight 4300kg 7500kg 8500kg 4300kg
Main technical parameters of sawing unit:
  Plate size Maximum 500×400 mm 700 ×400 mm 1250 ×600 mm 500×400 mm
  Minimum 150 mm×75 mm 500x 500mm 100×75mm
  Sawing blade T:1.3mm T:1.3mm W:41mm T:1.6mm
W:67mm
T:1.3mm
W:41mm
  Motor power Main motor 5.5 kW 7.5 kw 15 kw 5.5 kw
  Hydraulic 2.2kW   2.2kw
  Saw blade linear speed 2080 m/min     2080 m/min
  Saw blade cutting feed speed Program control
  Working table height 800 mm     800 mm

Machine composition

NO QTY DLS400 DMS700 DMS1206A DMS1250
1 1 set Feeding support rolling table Feed side transverse channel Transversal Loading bed for feeding material Feeding support rolling table
2 1 set Feeding trolley Feeding support roller table Feeding supporting rollers Feeding trolley
3 1 set Three-dimensional CNC drilling machine(SWZ400/9) Feeding trolley Feeding pincher Three-dimensional CNC drilling machine(SWZ1250C)
4 1 set Corner band saw machine(DJ500) BHD700 / 3 CNC 3D drilling machine Drilling machine Corner band saw machine(DJ1250)
5 1 set Discharge support rolling table M1250 marking machine Cutting saw machine Discharge support rolling table
6 1 set Electric systems DJ700 CNC angle band sawing machine Output supporting rollers Electric systems
7 1 set   Discharge support roller table Electrical control system  
8 1 set   Electrical system    

Details and advantages

1. Strong Machine Frame Body Fabricated by strong welded steel plate and steel profile, after enough heat treatment procedure, with good enough rigidity and quite reliable performance.
2. High work accuracy Three CNC Axis Very high accuracy: The two side spindles up & down movement (The fixed spindle side and the movable spindle side) and the Up side’s horizontal movement, all 3 CNC Axis's high accuracy are assured by good quality famous world brand linear guide rail + AC servo motor + Ball screw.

Steel Structure Beam Drilling and Sawing Combined Machine Line5

3. Automatic measuring device for web height and flange width. The automatic web height and flange width measuring device can compensate the drilling operation’s tolerance if any caused by irregular contour of material profile, which assures higher working accuracy.

Steel Structure Beam Drilling and Sawing Combined Machine Line6

4. High Feeding material position accuracy There is photoelectric focusing switch at the feeding portal of the machine, fast get the benchmark at feeding direction, it can assure very high feeding position accuracy even after long time’s operation.

Steel Structure Beam Drilling and Sawing Combined Machine Line7

5. Advanced convenient electric control software The software can automatically create processing program by directly reading the drawing (with stipulated format), the operator just needs to simply input the material size, without complicated program edition, which is very convenient for machine's operation, greatly improves the production efficiency.

Key Outsourced Components List

No. Name Band Country
1 PLC Inowance China
2 Linear guides HIWIN/CSK Taiwan
3 Servo motor Inowance China
4 Server driver Inowance China
5 Control valve ATOS Italy
6 Hydraulic valve ATOS/Yuken Italy
7 Hydraulic pump Justmark Taiwan
8 Hydraulic valve Yuken/Justmark Japan/Taiwan
9 Linear guides HIWIN/PMI Taiwan
10 Band saw blade WIKUS/Renault German/USA

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