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PLM4020 Gantry Movable CNC Plate Drilling Machine Machine

Product Application Introduction

The machine is a gantry mobile CNC drilling machine, which is mainly used for drilling pipe plate and flange parts with diameter less than 50, thread milling, hole groove, chamfering and milling.


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by SGS Group
Employees
299
R&D staffs
45
Patents
154
Software ownership (29)

Product Detail

Product parameters

(1) The machine frame body and cross beam are in welded fabricated structure, after enough aging heat treatment, with very good accuracy. The work table, transversal sliding table and ram all are made from cast iron.

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(2) Two sides' dual servo driving system at X axis assures the gantry's parallel accurate movement, and the good squareness of Y axis and X axis.
(3) The worktable adopts fixed form, high-quality cast iron and advanced casting process, with large bearing capacity.

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(4) High rigidity bearing seat, bearing adopts back-to-back installation method, special bearing with high precision screw.
(5) The vertical (Z-axis) movement of the power head is guided by roller linear guide pairs arranged on both sides of the ram, which has good precision, high vibration resistance and low friction coefficient.

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(6) The drilling power box belongs to rigid precision spindle type, which adopts Taiwan BT50 internal cooling spindle. The spindle cone hole has a purging device, and can use cemented carbide internal cooling drill, with high precision. The spindle is driven by high-power spindle servo motor through synchronous belt, the reduction ratio is 2.0, the spindle speed is 30~3000r/min, and the speed range is wide.

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(7) The machine adopts two flat chain chip removers on both sides of the worktable. The iron chips and coolant are collected in the chip remover. The iron chips are transported to the chip carrier, which is very convenient for chip removal. The coolant is recycled.

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(8) The machine provides two kinds of cooling methods - internal cooling and external cooling. The high pressure water pump is used to supply the coolant needed for internal cooling, with high pressure and large flow.

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(9) The machine is equipped with an automatic lubrication system, which pumps the lubricating oil into the linear guide pair sliding block, ball screw pair screw nut and rolling bearing of each part regularly to carry out the most sufficient and reliable lubrication.
(10) The X-axis guide rails on both sides of the machine are equipped with stainless steel protective covers, and the Y-axis guide rails are installed with flexible protective covers.
(11) The machine tool is also equipped with a photoelectric edge finder to facilitate the positioning of round workpieces.
(12) The machine tool is designed and installed with complete safety facilities. The gantry beam is equipped with a walking platform, guardrail, and a climbing ladder on the side of the column to ensure the safety of operation and maintenance personnel. A transparent soft PVC strip cover is installed around the main shaft.
(13) The CNC system is equipped with Siemens 808D or Fagor 8055, which has powerful functions. The operation interface has the functions of man-machine dialogue, error compensation and automatic alarm. The system is equipped with electronic handwheel, which is easy to operate. Equipped with a portable computer, the CAD-CAM automatic programming can be realized after the upper computer software is installed.

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Main Technical Specifications:

Item Name Value
Maximum Plate Size L x W 4000×2000 mm
Maximum Plate Size Diameter Φ2000mm
Maximum Plate Size Maximum Thickness 200 mm
Work Table T Slot Width 28 mm(standard)
Work Table Work table dimension 4500x2000mm (LxW)
Work Table Loading Weight 3 ton/㎡
Drilling Spindle Maximum Drilling Diameter Φ60 mm
Drilling Spindle Maximum Tapping Diameter M30
Drilling Spindle Drilling spindle’s Rod Length vs. Hole diameter ≤10
Drilling Spindle RPM 30~3000 r/min
Drilling Spindle Spindle Tape type BT50
Drilling Spindle Spindle motor power 22kW
Drilling Spindle Maximum Torque (n≤750r/min) 280Nm
Drilling Spindle Distance from Spindle bottom surface to the worktable 280~780 mm (adjustable as per material thickness)
Gantry Longitudinal Movement (X Axis) Max. Travel 4000 mm
Gantry Longitudinal Movement (X Axis) Movement speed along X axis 0~10m/min
Gantry Longitudinal Movement (X Axis) Servo motor power of X axis 2×2.5kW
Spindle Transversal Movement (Y Axis) Max. Travel 2000mm
Spindle Transversal Movement (Y Axis) Movement speed along Y axis 0~10m/min
Spindle Transversal Movement (Y Axis) Servo motor power of Y axis 1.5kW
Spindle Feeding Movement (Z Axis) Max. Travel 500 mm
Spindle Feeding Movement (Z Axis) Feeding speed of Z axis 0~5m/min
Spindle Feeding Movement (Z Axis) Servo motor power of Z axis 2kW
Positioning accuracy X axis、Y axis 0.08/0.05mm/full travel
Repeatable positioning accuracy X axis、Y axis 0.04/0.025mm/full travel
Hydraulic system Hydraulic pump pressure/Flow rate 15MPa /25L/min
Hydraulic system Hydraulic pump motor power 3.0kW
Pneumatic system Compressed air pressure 0.5 MPa
Scrap removal and Cooling system Scrap removal type Plate chain
Scrap removal and Cooling system Scrap removal Nos. 2
Scrap removal and Cooling system Scrap removal speed 1m/min
Scrap removal and Cooling system Motor Power 2×0.75kW
Scrap removal and Cooling system Cooling way Inner cooling + Outside cooling
Scrap removal and Cooling system Max. Pressure 2MPa
Scrap removal and Cooling system Max. Flow rate 50L/min
Electronic system CNC control system Siemens 808D
Electronic system CNC Axis Nos. 4
Electronic system Total power About 35kW
Overall Dimension L×W×H About 10×7×3m

 

Key Outsourced Components List

No. Name Brand Country
1 Roller linear guide rail Hiwin China Taiwan
2 CNC control system Siemens/ Fagor Germany/Spain
3 Feeding servo motor and servo driver Siemens/Panasonic Germany/Japan
4 Precise spindle Spintech/Kenturn China Taiwan
5 Hydraulic valve Yuken/Justmark Japan/China Taiwan
6 Oil pump Justmark China Taiwan
7 Automatic lubricating system Herg/BIJUR Japan/American
8 Button, Indicator, low voltage electronic components ABB/Schneider Germany/France

Free Accessories List

No. Name Size Qty.
1 Optical edge finder 1 piece
2 Inner hexagon wrench 1 set
3 Tool holder and pull stud Φ40-BT50 1 piece
4 Tool holder and pull stud Φ20-BT50 1 piece
5 Spare paints 2 kegs

Work Environment:

1.Power supply: 3 phase 5 lines 380+10%V 50+1HZ
2.Compressed air pressure: 0.5MPa
3.Temperature: 0-40℃
4.Humidity: ≤75%


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